Flex-a-lite 684 - without controls Black Magic TOYOTA 4x4 (198 User Manual download pdf

Prior to Electric Fan installation on all models:

1. Disconnect the battery.

2. Drain approx. 1 quart of fluid from the radiator using the petcock located on the bottom passenger side of the radiator.

(see Diagram A)

3. Disconnect the top radiator hose and position it so it is out of the way.

Diagram A

INSTALLING THE ELECTRIC FAN TO THE RADIATOR

1. Line the bolt holes of the angle brackets with the threaded bolt holes on the radiator flange. The control box will be on

the passengers side of the radiator, the electric fan shroud should be in line with the top radiator tank lip.

2. Bolt the electric fan unit to the radiator flange using the original shroud bolts and washers.

(see Diagram A)

3. Tighten the angle brackets to the electric fan.

TOYOTA 4x4 (1984-1996 4 & 6 cyl.)

Rev. 02-09-10 99674 Page 1 of 3

4-Cylinder Applications

4. Remove the air tubing running between the throttle body and the air filter / air flow meter housing.

(This is positioned directly over the original fan.)

5. Remove the (4) bolts and washers that fasten the shroud to the radiator. Important: Save these bolts and washers for

use later. Remove the shroud.

6. Remove the (4) nuts that fasten the fan clutch to the water pump pulley. Remove the clutch. (It is not necessary to

remove the fan from the fan clutch.)

7. Important: Because the water pump pulley studs are not threaded completely, it is necessary to put 2 of the smaller

provided washers on each of the water pump pulley studs; then replace the nuts and tighten.

6-Cylinder Applications

4. Remove the (4) bolts and washers that

fasten the shroud to the radiator.

Important: Save these bolts and

washers for use later.

5. Remove the (4) nuts that fasten the

fan clutch to the water pump pulley.

(It is not necessary to remove the

fan from the fan clutch.)

6. Remove the shroud, fan and clutch by lifting

straight up and out.

7. Important: Because the water pump pully

studs are not threaded completely, it is

necessary to put 2 of the smaller provided

washers on each of the water pump pulley

studs; then replace the nuts and tighten.

Electric Fan Assembly

1. Attach the temperature control knob

to the control box.

2. Fasten the angle brackets to the

ends of the square tubing using the

(4) bolts provided.

Important: Do not tighten completely, leave 1 full turn.

Installation Instructions

#674 - with controls

#684 - without controls

1 2 3

Summary of Contents

Page 1 - #684 - without controls

Prior to Electric Fan installation on all models:1. Disconnect the battery.2. Drain approx. 1 quart of fluid from the radiator using the petcock locat

Page 2 - WIRING DIAGRAM - MODEL 674

Rev. 02-09-10 99674 Page 2 of 31. Disconnect the battery Negative (-) terminal2. Connect the “B” terminal on the control to the 12 volt

Page 3

The Flex-a-lite Limited WarrantyFlex-a-lite Consolidated, 7213-45th St. Ct. E., Fife, WA 98424, Telephone No. 253-922-2700, warrants to the original p

Comments to this Manuals

No comments

Flex-a-lite 684 - without controls Black Magic TOYOTA 4x4 (198 User Manual

Browse online or download User Manual for For the car Flex-a-lite 684 - without controls Black Magic TOYOTA 4x4 (198. Flex-a-Lite 684 - without controls Black Magic TOYOTA 4x4 (1984-1996 4 & 6 cyl.) User Manual

Summary of Contents

Comments to this Manuals

Related products and manuals for For the car Flex-a-lite 684 - without controls Black Magic TOYOTA 4x4 (198