Flex-a-lite 67100 Cherokee XJ Radiator Only Kit Fits 1987-2001 User Manual download pdf

INSTALLATION INSTRUCTIONS

Removal of Existing Fan, Shrouds & Radiator

BE SURE THE ENGINE IS COOL BEFORE PROCEEDING.1.

Disconnect negative (-) battery cable from battery.2.

Remove overﬂow hose from radiator ﬁller neck and move out of the way. 3.

Note: When removing the bolts and plastic clamps along top of the radiator that secure the overﬂow hose to

radiator support, you are unbolting the top of both clutch and electric fan shrouds.

Disconnect the electrical connector attached to the electric fan and move it out of the way. Remove the 4.

electric fan shroud assembly by pulling it upward and out.

Pull clutch fan shroud upward and out.5.

Remove clutch fan assembly, then place the nuts you removed off of the pulley back on to the pulleys studs 6.

(see Detail A).

Drain coolant from radiator. Drain is located on lower passenger side of radiator.7.

Disconnect top and bottom radiator hoses from radiator and let remaining coolant drain.8.

Remove the Torx bolts securing center hood latch bar on top of radiator support. Remove the Torx bolts 9.

and 10MM nuts along top of radiator support securing the long “L-bracket” (see Detail B-1). Remove 10MM

nuts 2ea. along top of radiator releasing rubber mounts below radiator support (see Detail B-2). Along top

of radiator remove 10 MM bolts securing radiator support at right and left sides of support (see Detail B-3).

Lift and remove the long radiator support.10.

Rev. 06-12-13 98108 Page 1 of 6

Cherokee XJ Radiator & Fan Kit

Radiator ..................................... 1 ea.

Pre-Mounted Fans (Optional) .... 1 ea.

Instruction Sheet ....................... 1 ea.

Warranty Card ........................... 1 ea.

Flex-a-lite Decal ......................... 1 ea.

*Hardware Kit ............................ 1 ea.

*Wire Bundle (Optional) ............. 1ea.

*VSC Kit (Optional) .................... 1ea.

*Wiring Kit (Optional) ................. 1 ea.

* Hardware Kit Includes: A/C to rad. mounting bracket

(1ea.), 1/4” ﬂat washer (6ea), 5/16” barb to 1/8” barb NPT

hose ﬁtting (1ea), pan head screw 1/4-20 x 5/8 (6ea)

* Wiring Kit Includes (Optional): yellow butt connector

(6ea), blue tap-in connector (1ea), fuse tap ATO (1ea),

fuse tap ATM mini (1ea), nylon tie strap (12ea), yellow

3/8 ring connector (2ea), pink female spade connector

(3ea), fuse holder (1ea), fuse 40 amp

* VSC Kit Includes (Optional): module VSC (1ea), temp

probe coiled (1ea), plastic probe cover cap (1ea), screw

1/2” (2ea), pink female spade connector (2ea)

Note: Always read instructions

and verify kit contents prior to

installation.

Fits 1987-2001 Jeep Cherokee XJ

Note: Manual transmission preferred; automatic transmission requires a remote cooler. (pt. #4116XJ available)

or Cherokee XJ Radiator Only Kit

Kit #67108

Kit #67100

(Detail A) (Detail B)

“B-1” “B-2”“B-3”

Radiator Support, long

Replace nuts to secure pulley

1 2 3 4 5 6

Summary of Contents

Page 1 - INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONSRemoval of Existing Fan, Shrouds & Radiator BE SURE THE ENGINE IS COOL BEFORE PROCEEDING.1. Disconnect negative (-) batte

Page 2

Remove 8 MM nuts 4ea. securing the rubber mounts to the top of 11. radiator. Then remove mounts. Note: It may be necessary to pry rubber mounts to sep

Page 3

Installation instructions continued from previous pageRev. 06-12-13 98108 Page 3 of 6Reattach the long “L-bracket” with previously removed Torx

Page 4 - WIRING DIAGRAM - MODEL #67108

Initial Start-up and Adjustment Procedure:Turn ignition on. After 6 seconds, LED #L4 should light up (Refer to wiring connections diagram). If not, 1.

Page 5 - Limited Radiator Warranty

Limited Radiator WarrantyFlex-a-lite Consolidated warrants its aluminum radiators to be free from defects in materials and workmanship for a period of

Page 6 - Solution

The Flex-a-lite Limited WarrantyFlex-a-lite Consolidated, 7009-45th St. Ct. E. Fife, WA 98424, Telephone No. 253-922-2700, warrants to the original p

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Flex-a-lite 67100 Cherokee XJ Radiator Only Kit Fits 1987-2001 User Manual

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