Flex-a-lite 262 Dual Electric Fan User Manual download pdf

Dual Electric Fan #262

Fits 1994-2002 Dodge 2500/3500 w/ 5.9L Cummins Diesel

INSTALLATION INSTRUCTIONS

REMOVE EXISTING FAN & SHROUD:

1. Disconnect battery negative (-) cable from both batteries.

2. Make sure the engine is cool! Open the radiator cap slightly to release the

vacuum. Using the radiator valve drain located on the driver’s side, drain

enough coolant to clear the upper inlet hose of coolant. A hose or funnel will

help reduce spillage.

3. Using a 10mm socket or wrench, remove secondary battery positive (+)

cable that runs along the top of the radiator. FOR YOUR SAFETY, discon-

nect cable completely from both batteries!! see detail 1.

4. Disconnect coolant overflow bottle tube from radiator next to radiator cap.

5. Remove coolant overflow bottle from shroud by pressing on the round

“button” located at the backside of the bottle towards the shroud while lifting

up on the bottle at the same time.

6. Remove upper hose from radiator and hold off to the side for clearance.

7. Disconnect the windshield wash reservoir from the shroud by pressing the 2

locking “buttons” on the backside of the the tank towards the shroud and

lifting up at the same time. It is not required to remove the tank entirely, just

hold tank off to the side. see detail 2.

8. Using 10mm socket, remove the 4 bolts (2 left side and 2 right side) that

hold the shroud in place. KEEP these bolts for installation of new fan.

9. Remove 2 small clips that hold the top of the factory shroud to the top of

the radiator.

10. Locate lower wire harness fastened to the lower part of the factory

shroud. Unfasten harness from the factory shroud. NOTE: Do not disconnect

harness from electrical system

11. Remove OEM clutch fan. This can be accomplished by turning the large

nut on the engine side of the fan clockwise. NOTE: Careful not to let the fan

hit the radiator core when it is spun loose from the engine.

12. Lift out the fan and shroud together to avoid any damage to the radiator

core.

INSTALLATION:

1. Start by attaching the side brackets to the shrouds with hex bolts and lock

nuts provided. see detail 3.

2. Place the coolant overflow bottle on the new shroud by aligning the tab on

the bottom of the bottle with the support tab on the bottom of the shroud. Push

bottle into shroud and slide down to lock in place.

3. Locate the temperature sensor in the kit bag. Insert the temperature sensor

into the radiator fins near the radiator inlet. Leave 1/4” or less protruding

from the surface of the radiator for optimum performance. The wires will

run out through the top corner of the fan shroud. These will be used later

while wiring the VSC. see detail 4.

98262 page 1 of 4 rev . 03-24-08

DETAIL #1

DETAIL #2

1 2 3 4

Summary of Contents

Page 1 - INSTALLATION INSTRUCTIONS

Dual Electric Fan #262Fits 1994-2002 Dodge 2500/3500 w/ 5.9L Cummins DieselINSTALLATION INSTRUCTIONSREMOVE EXISTING FAN & SHROUD:1. Disconnect bat

Page 2 - DETAIL #5 DETAIL #6

INSTALLATION (CONTINUED FROM PAGE 1)4. Place the fan into the vehicle by placing the tabs on the bottom of the shroud into thefactory slots at the bot

Page 3 - DETAIL #8

6. Locate the wires going to the A/C clutch. Determine which wire is ground (-) and which wire is the positive (+)trigger wire. Tap into the positive

Page 4 - WIRING CONTINUED FROM PAGE 3

WIRING CONTINUED FROM PAGE 3The Variable Speed Control has new features.At the set temperature, the fans will come on at 60%; this reduces the load on

Comments to this Manuals

No comments

Flex-a-lite 262 Dual Electric Fan User Manual

Browse online or download User Manual for For the car Flex-a-lite 262 Dual Electric Fan. Flex-a-Lite 262 Dual Electric Fan User Manual

Summary of Contents

Comments to this Manuals

Related products and manuals for For the car Flex-a-lite 262 Dual Electric Fan